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Manufacturers of Wiring Harnesses and Wiring Harness Assembly for Two / Three / Four wheeler Auto and Electric Vehicles. |
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 WIRING HARNESSES for
Automobile Industries
WIRING HARNESSES for
Electrical Industries
WIRING HARNESSES for
Electronic Industries
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| JMT 3K Wiring Harness |
Wire Set |
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WIRE HARNESS PRODUCTION PROCESS : |
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The wire harness production process chain can usually be divided into six stages shown in below Diagram In preproduction basic process steps like wire cutting, stripping, mounting of single wire seals, terminal attachment and wire twisting take place. Manufacturing submodules such as plug preassembly, wire insertion and bundling are also common processes in preproduction. All components or sub modules are stored afterwards in intermediate buffers or warehouses. As soon as the parts are requested at the assembly line a delivery to the supermarket is triggered.
The supermarket is a storage area close to the assembly line where all necessary parts like processed wires, Terminal, corrugated pipes, GI Pipes, etc. are stored in reach of the assembly workers. |
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At the assembly line, the most important and labor-intensive part of the wire harness manufacturing process, usually mounting boards which circulate, are used. Assembly processes include, among others, completing the Terminal, inserting wires in the connector housings, routing the wires on the mounting board, bundling the wires with corrugated tubes or wrapping them with adhesive tape. Finally parts like wire channels, cable ties and fixations are installed.
After the assembly process, a 100% function and completeness test of the entire wire harness is mandatory. For this, the wire harness is taken off the mounting board and placed on a specially designed testing table. Since connectors are not allowed to be terminal in during this test, the testing table is equipped with special brackets which touch the terminals in the connector housings without using the terminal mechanism. Different tests are performed: These include an electric function test, a leakage test via air pressurization, a completeness check and in case terminal with secondary locks are used, a tight fit test of the locks. In case of an error, a documented rework process has to be performed. For example an exchange of a single wire often results in removal of a large amount of tape or other attachments. For a replacement of a crimped terminal, special tools are available for opening the securing lock. After the rework process, another 100% function and completeness test of the reworked wire harness is mandatory. After successful tests, a label is printed and applied on the wire harness. Subsequent packaging and storage in the warehouse follows. |
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Our facility follows rigid and rigorous quality control procedures in order to manufacture excellent examples in the area. Every product is manufactured by employing the latest technologies under the supervision of highly qualified personnel. The company makes sure that every product is capable enough to satisfy the desirable requirement of our esteemed clients by gifting them better than the best range of services. Our competent research and development team remains involved in inventing the maximum utility providing items at a minimal cost in the same trade. We possess advanced infrastructural facilities, which are competent enough to supply bulk products in the shortest possible time period. |
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We are leading Manufacturers of Wiring Harness and our set up situated at Nashik, Maharashtra, India.
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